Thursday, August 17, 2017

PowerTech CD 7000 CD 8000 Generator - Does not generate power

I have a PowerTech CD 7000 Generator on the motorhome and it was running fine, it just wasn't creating power.

I had the manual so I walked through the diagnostics and used an ohm meter on all of the windings.

The exciter winding was not within specs, and I assumed (incorrectly it turns out) that the exciter winding winding was bad AND that I had an electronic,  non-brushless Generator.

I took off the bumper of the motorhome to get a better look at the generator.


After I took off the bumper I could see the front better and I noticed the small square plate on the front.

I removed the plate and found this.



Those look like brushes.  So I removed the 2 leads and removed the 2 screws holding the suspected brushes to the commutator and removed the brushes and found a dirty commutator!!!



Not a great picture, but you get the idea, they look oxidized.

I got out some 600 grit sandpaper and WITH THE ENGINE OFF, very carefully started to remove the oxidation from the commutator.  I also had to manually turn the engine by the flywheel to clean the entire commutator.


This is a picture in the commutator while I was cleaning it.  It doesn't need to be perfect it just needs to generate enough power to excite the primary coils.

Now it works great!

Todd