Thursday, August 17, 2017

PowerTech CD 7000 CD 8000 Generator - Does not generate power

I have a PowerTech CD 7000 Generator on the motorhome and it was running fine, it just wasn't creating power.

I had the manual so I walked through the diagnostics and used an ohm meter on all of the windings.

The exciter winding was not within specs, and I assumed (incorrectly it turns out) that the exciter winding winding was bad AND that I had an electronic,  non-brushless Generator.

I took off the bumper of the motorhome to get a better look at the generator.


After I took off the bumper I could see the front better and I noticed the small square plate on the front.

I removed the plate and found this.



Those look like brushes.  So I removed the 2 leads and removed the 2 screws holding the suspected brushes to the commutator and removed the brushes and found a dirty commutator!!!



Not a great picture, but you get the idea, they look oxidized.

I got out some 600 grit sandpaper and WITH THE ENGINE OFF, very carefully started to remove the oxidation from the commutator.  I also had to manually turn the engine by the flywheel to clean the entire commutator.


This is a picture in the commutator while I was cleaning it.  It doesn't need to be perfect it just needs to generate enough power to excite the primary coils.

Now it works great!

Todd

Thursday, March 16, 2017

Samsung Off balance problem . . .

Just replaced the springs and rods on my Samsung top loader.

Fixed it again for ~60.00 . . .

I should really post the stuff I do more often than every 4 years . . .

Glad to see it has helped people .  . . 

Todd